jjsamc
05-28-2020, 10:27 AM
In case it helps anybody... Here are my step-by-step notes for replacing gasket on leaking oil pan recently. The old gasket was rock-hard.
Drain oil and remove oil filter. Jack up front of car and place securely on jack stands.
Remove two 14mm nuts at rubber motor mount located on cross member under car.
Remove seven 14mm bolts holding cross member (4 bolts in front and 3 bolts at rear).
Remove 3 nuts at exhaust pipe flange attaching to exhaust manifold.
Remove bottom two 12mm nuts at the pipe support bracket and use bungee cord to hold the exhaust pipe to the side.
Remove pipe support bracket (top two 12mm bolts).
Remove motor mount bracket (three 12mm bolts).
Remove two 10mm bolts from transmission dust shield. Remove transmission to engine bracket (four 14mm bolts of different lengths) and slide out the dust shield.
Loosen the two hose clamps on the rubber tube between oil pan and breather chamber box.
Remove eighteen nuts and bolts from oil pan. (May have to hit the pan with rubber hammer or kick it carefully with your foot to remove it).
If you want to replace the O-ring on the oil pickup tube, remove the two nuts and one bolt (10mm. Use 6-point socket or they may strip). Pull out the pickup tube and replace O-ring. Install pick up tube and torque to 12Nm.
Clean away carefully old gasket from the oil pan and engine block gasket surfaces. A 5-in-1 painters tool and toothbrush work great for this to get to all the corners.
Wipe down the oil pan and engine gasket surface with Acetone.
Put some sealant at four places where the oil pan gasket surface starts to curve down. Place new gasket on oil pan and carefully place the oil pan to the engine and attach with a few nuts finger tight. (Before you try this, you may want to practice a few times moving the pan into position and the best way to hold it and connecting it to the engine).
Tighten down the eighteen nuts and bolts on the oil pan using the correct tightening sequence (I found it in Haynes manual). Torque to 14Nm or by feel to not over tighten.
Attach the rubber tube and clamps that goes between oil pan and breather chamber box. (I used some Ύ silicone heater hose to replace the 34 year-old hardened tube).
Install new oil filter
Install dust shield (two 10mm bolts).
Install transmission to engine bracket (four 14mm bolts of different lengths).
Install bottom motor mount bracket (three 12mm bolts).
Install exhaust pipe hanging bracket with top two 12mm bolts.
Connect exhaust pipe to bottom of hanging bracket (2 nuts) and the pipe flange to the exhaust manifold (three nuts).
Place the rubber mount (two nuts) on the cross member and attach the cross member to the car (seven bolts).
Remember to screw the oil drain bolt back on and add oil.
Drain oil and remove oil filter. Jack up front of car and place securely on jack stands.
Remove two 14mm nuts at rubber motor mount located on cross member under car.
Remove seven 14mm bolts holding cross member (4 bolts in front and 3 bolts at rear).
Remove 3 nuts at exhaust pipe flange attaching to exhaust manifold.
Remove bottom two 12mm nuts at the pipe support bracket and use bungee cord to hold the exhaust pipe to the side.
Remove pipe support bracket (top two 12mm bolts).
Remove motor mount bracket (three 12mm bolts).
Remove two 10mm bolts from transmission dust shield. Remove transmission to engine bracket (four 14mm bolts of different lengths) and slide out the dust shield.
Loosen the two hose clamps on the rubber tube between oil pan and breather chamber box.
Remove eighteen nuts and bolts from oil pan. (May have to hit the pan with rubber hammer or kick it carefully with your foot to remove it).
If you want to replace the O-ring on the oil pickup tube, remove the two nuts and one bolt (10mm. Use 6-point socket or they may strip). Pull out the pickup tube and replace O-ring. Install pick up tube and torque to 12Nm.
Clean away carefully old gasket from the oil pan and engine block gasket surfaces. A 5-in-1 painters tool and toothbrush work great for this to get to all the corners.
Wipe down the oil pan and engine gasket surface with Acetone.
Put some sealant at four places where the oil pan gasket surface starts to curve down. Place new gasket on oil pan and carefully place the oil pan to the engine and attach with a few nuts finger tight. (Before you try this, you may want to practice a few times moving the pan into position and the best way to hold it and connecting it to the engine).
Tighten down the eighteen nuts and bolts on the oil pan using the correct tightening sequence (I found it in Haynes manual). Torque to 14Nm or by feel to not over tighten.
Attach the rubber tube and clamps that goes between oil pan and breather chamber box. (I used some Ύ silicone heater hose to replace the 34 year-old hardened tube).
Install new oil filter
Install dust shield (two 10mm bolts).
Install transmission to engine bracket (four 14mm bolts of different lengths).
Install bottom motor mount bracket (three 12mm bolts).
Install exhaust pipe hanging bracket with top two 12mm bolts.
Connect exhaust pipe to bottom of hanging bracket (2 nuts) and the pipe flange to the exhaust manifold (three nuts).
Place the rubber mount (two nuts) on the cross member and attach the cross member to the car (seven bolts).
Remember to screw the oil drain bolt back on and add oil.