I have been living with this problems for a number of years. My work around is to turn on A/C to keep the fans running.
Problem: My radiator fan will not turn on in response to rising engine temperature, even up to 80% on temp gauge.
I have pulled the radiator fan switch (at the lower radiator, passenger side) and tested it with boiling water per FSM. The switch works fine. While the switch is out, I put water into the radiator filler neck and surely see water coming out from the radiator fan switch opening so there is no blockage. When I jumped the two pins of the radiator fan switch connector, the radiator fan will turn on. According to the schematic diagram, as long as the radiator fan switch closes in response to rising in coolant temp, it will energize the radiator fan relay and the fan will turn on (and turn off when temp drops). I am scratching my head as this is very simple and all components are checked and good.
Any ideas ?
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