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Thread: thegreatdanes Aerodeck restoration project

  1. #251

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by thegreatdane View Post
    It's simply a wax/oil based substance that prevents rust. Look in Canada, I bet they're using it alot up there.

    If you're going to treat areas that you intend to paint you are going to have to wait until the area has been painted before you apply the oil.
    OK I see now, you don't apply it to bare metal. So it protects from "rust spore" which can be airborne metal from grinding or welding nearby, sea spray, salty dirt, things like that.



  2. #252
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    Re: thegreatdanes Aerodeck restoration project

    Yes but it will work on bare metal as well, as long as the metal sustains coated in oil it wont rust. So it's great if you have areas that are impossible to reach with paint, it's much easier to soak it in anti corrosion oil.


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  3. #253

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    Re: thegreatdanes Aerodeck restoration project

    Good job!
    Looking great.
    All the Aerodeck owners in Japan have been watching your procedure and enjoying the thrill!
    Was it difficult to spot weld between the rear side and the roof - it seems very narrow to push in the MIG torch.

  4. #254
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    Re: thegreatdanes Aerodeck restoration project

    Thanks!
    Although the nozzle of the mig welder I used was too big to fit down between the roof gutter it wasnt difficult to do those spot welds because the distance was so short.

    But I thought it was easier to replace the roof than I had expected really. Took me about 6 or 7 hours.


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  5. #255

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by thegreatdane View Post
    Thanks!
    Although the nozzle of the mig welder I used was too big to fit down between the roof gutter it wasn't difficult to do those spot welds because the distance was so short.

    But I thought it was easier to replace the roof than I had expected really. Took me about 6 or 7 hours.
    Sounds like all the spot came off without big trouble and lined up nicely. How about the rear bit, where the water channel below the rear gate? It looks rather complicated with full of sealant if I look at it from outside.

    7 hours sound very realistic but to me that is rather fast job - considering giving all the bridging and checking all the measurement all right. Anyway, it is very nice to know that roof replacement is doable with MIG! Aerodeck owners in Japan are praising your 1st class job!

  6. #256


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    Re: thegreatdanes Aerodeck restoration project

    Props to you, this has to be the most complete and difficult 3rd gen accord restoration that's been done!
    2004-2011?

  7. #257

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    Re: thegreatdanes Aerodeck restoration project

    i would have to agree, Dunno if anyone has gone as hard out restoring an accord. Its going to be one perfectly mint aerodeck when complete.

  8. #258
    Accord of the Year - 2009

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by forrest89sei View Post
    Props to you, this has to be the most complete and difficult 3rd gen accord restoration that's been done!
    Quote Originally Posted by AccordB20A View Post
    i would have to agree, Dunno if anyone has gone as hard out restoring an accord. Its going to be one perfectly mint aerodeck when complete.
    Thanks both. Yea I dont think anyone else has been idiotic enough to put so much work into restoring a 3g accord haha. Imagine what car I could have gotten if I had saved the money instead lol.

    Quote Originally Posted by epic1400cs View Post
    Sounds like all the spot came off without big trouble and lined up nicely. How about the rear bit, where the water channel below the rear gate? It looks rather complicated with full of sealant if I look at it from outside.

    7 hours sound very realistic but to me that is rather fast job - considering giving all the bridging and checking all the measurement all right. Anyway, it is very nice to know that roof replacement is doable with MIG! Aerodeck owners in Japan are praising your 1st class job!
    Thanks! I envy them though. I dont suppose they have the need for these sort of repairs in Japan? Doesnt seem like the cars rust over there.

    I thought the rear portion by the tail gate looked complicated as well, but I didnt have to remove much sealant to get to the spot welds. And I was lucky to hit most of the spot welds dead on when I drilled them out. Sometimes it's difficult to hit just the right spot when drilling out the spot welds and then the job will take forever.


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  9. #259
    Accord of the Year - 2009

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    Re: thegreatdanes Aerodeck restoration project

    I got a little further with my JDM frontlip prototype today. I gave it a good coat of filler and got that sanded down smoothly. I'm going to give it another coat of filler, sand that down with fine grit paper and hopefully that will be enough to get it ready for some paint.












    Last edited by thegreatdane; 01-06-2018 at 04:06 PM. Reason: pictures restored


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  10. #260

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by AccordB20A View Post
    i would have to agree, Dunno if anyone has gone as hard out restoring an accord. Its going to be one perfectly mint aerodeck when complete.
    Mad props to you thegreatdane, your work is spectacular.

    Carotman is doing some pretty good chop restoration on his hatch too guys.

  11. #261
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    Re: thegreatdanes Aerodeck restoration project

    !!

  12. #262

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by thegreatdane View Post
    I got a little further with my JDM frontlip prototype today. I gave it a good coat of filler and got that sanded down smoothly. I'm going to give it another coat of filler, sand that down with fine grit paper and hopefully that will be enough to get it ready for some paint.
    Looking great! Such coincident I have painted the front lip today with bumper black spray, too - except mine went horrendous due to damp air today

  13. #263
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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by roodoo2 View Post
    Mad props to you thegreatdane, your work is spectacular.

    Carotman is doing some pretty good chop restoration on his hatch too guys.
    Thanks mate


    Quote Originally Posted by epic1400cs View Post
    Looking great! Such coincident I have painted the front lip today with bumper black spray, too - except mine went horrendous due to damp air today

    Haha cool, did you attempt to fill the scratches and the 2 joints? Or are you just painting it?


    I gave the lip another coat of filler yesterday so I'm hoping I can paint it next time and get started on the mold soon.

    Also I cut open the cabin wire harness so I could add extra wires.
    I've added wires for power door locks (control unit under passenger seat like oem honda), clutch switch for the ecu, motor to open the trunk lid, wires for a possible alarm system and the shielded wires to the ecu. I found that in the drivers side wiring harness (the one going to the rear of the car and the ecu) there were 2 oem wire joints that had corroded so much that they were completely disconnected and a 3rd joint had already been patched up.

    I had the same problem on my sedan, where my interior light didnt turn on when I would open the drivers door. That also turned out to be a wire joint in the drivers side harness that had corroded bad enough for the wires to disconnect. The problem is that water gets into the wiring harness above the front inner fender and the water then runs along the harness all the way into the harness inside the car. And since some of the oem wire joints inside the car are only sealed off with a piece of electrical tape the water is easily able to penetrate it. Should find a way to prevent the water from getting in the wiring harness..

    Welded off a few more holes in the enginebay as well and added an extra bracket for the new location of my brake proportioning valve.
    Cant decide if I should bite the bullet and get an all aluminium fullsize integra radiator or stick with the oem one. The alum one would definately look a whole lot better, but I already have an oem one with plastic tanks and plastic shroud that's completely mint.
    I Will need to move the lower radiator mounts if I go with the teg radiator so I have to decide soon.

    Was looking into the price of getting all new glass from Honda. In usd they want $1622 for evrything except the windows in the doors. Those weren't available anymore.
    So might be replacing some of the old windows, i'm not sure yet.


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  14. #264

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    Re: thegreatdanes Aerodeck restoration project

    I have filled all the holes(!), scratch as well as joint but your finish looks much better than mine - I didn't be bothered with the top surface.
    "Mold" sounds like you are planning mass producing this one? Thats good idea.

    The glass sounds great but I would replace only the ones needs to be replaced 1.6k sounds a lot of money.

  15. #265

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    Re: thegreatdanes Aerodeck restoration project

    Looking great!

    Oh, and I'll take one of those lips, please.

  16. #266
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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by epic1400cs View Post
    I have filled all the holes(!), scratch as well as joint but your finish looks much better than mine - I didn't be bothered with the top surface.
    "Mold" sounds like you are planning mass producing this one? Thats good idea.

    The glass sounds great but I would replace only the ones needs to be replaced 1.6k sounds a lot of money.
    Yea that is a lot of money, which is also why I havent decided on anything yet.

    Well if my replica lip comes out great I might consider making a few extra if anyone is interested

    Quote Originally Posted by Naf's Asdf View Post
    Looking great!

    Oh, and I'll take one of those lips, please.

    Thanks! If I decide to make a few extras they will be a one piece lip (the original lip is 3 piece as you can see in the pics) and I've made it to fit only the 88-89 jdm/usdm bumper so you would need to shorten it again to make it fit an 86-87 bumper.


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  17. #267

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by thegreatdane View Post
    Yea that is a lot of money, which is also why I havent decided on anything yet.

    Well if my replica lip comes out great I might consider making a few extra if anyone is interested




    Thanks! If I decide to make a few extras they will be a one piece lip (the original lip is 3 piece as you can see in the pics) and I've made it to fit only the 88-89 jdm/usdm bumper so you would need to shorten it again to make it fit an 86-87 bumper.
    How much different is the facelift bumper compared to the earlier?
    And are you sure you don't want to fab one up for the other bumpers?

  18. #268
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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by Naf's Asdf View Post
    How much different is the facelift bumper compared to the earlier?
    And are you sure you don't want to fab one up for the other bumpers?
    The sides of the bumper are longer on the facelift bumper. Other than that the shape is the same.

    I'm going to wait and see how this one turns out before I'll consider making one for the 86-87 bumper.
    On the other hand I dont think it's that hard to shorten an 88-89 fiberglass lip to fit the old bumper.


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  19. #269
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    Re: thegreatdanes Aerodeck restoration project

    lip looks good. i want to see it on your new bumper

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  20. #270

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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by thegreatdane View Post
    The sides of the bumper are longer on the facelift bumper. Other than that the shape is the same.

    I'm going to wait and see how this one turns out before I'll consider making one for the 86-87 bumper.
    On the other hand I dont think it's that hard to shorten an 88-89 fiberglass lip to fit the old bumper.
    Yeah if it's just the sides being too long, I guess it would be easy to just chop them off

  21. #271
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    Re: thegreatdanes Aerodeck restoration project

    Gave it a shot of paint today. Looks decent so far, but we'll see how it looks when the paint dries. Took some pics shortly after painting:











    Last edited by thegreatdane; 01-06-2018 at 04:00 PM. Reason: pictures restored


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  22. #272
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    Re: thegreatdanes Aerodeck restoration project

    Quote Originally Posted by MessyHonda View Post
    lip looks good. i want to see it on your new bumper
    This is just the prototype, it wont be going on anything But when I get a copy made I'll put it on.


    Quote Originally Posted by Naf's Asdf View Post
    Yeah if it's just the sides being too long, I guess it would be easy to just chop them off
    yea and just put on some fiberglass for the new ends. I imagine that'd be the easiest way.


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  23. #273

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    Re: thegreatdanes Aerodeck restoration project

    That looks excellent man, that lip is sooooo nice!
    Andrew.

    My hatch build thread(started in winter of 07).

  24. #274
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    Re: thegreatdanes Aerodeck restoration project

    thanks, so far I'm happy with it!


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  25. #275
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    Re: thegreatdanes Aerodeck restoration project

    ooo wow shiney!

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