you can hollow out the cat by taking it off so you can access both ends of it. Then take a long rod to punch the honeycomb stuff out, making sure you get every single piece out. Then put the cat back on.
I would advise reading back through this thread and really think about what is the cause of the problem. A lot has been said, and keeping the examination simple and most importantly thorough is important so that no efforts are wasted.
This is frustrating that your local shops are not able to assist you without running up unfair charges. Communication seems to be a bit of an obstacle as well, not wtih us but with your local wrench heads.
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